• 面向数字孪生工厂的多模态仪表数据异常检测

    Multimodal instrument data anomaly detection for digital twin factories

    • 针对工业生产过程中数据异常监测成本高、准确率低、实时性差等问题,提出了一种面向数字孪生工厂的多模态仪表数据异常检测方法。首先,将动态非单调聚焦机制引入到YOLOv5s目标检测模型,通过改进后的模型检测指针式仪表所在位置;同时利用仿射变换和透视变换对存在倾斜、旋转的图像进行校准。其次,将可变卷积引入ESPNet分割网络,以自适应性的捕获图像中指针和刻度盘非线性形变元素,从而提取完整的指针和刻度盘关键信息;然后进行霍夫变换操作拟合指针所在直线,同时利用轮廓跟踪方法提取刻度盘数据的有效范围,依据线性比例关系计算出指针式仪表示数。最后,将基于图像获取的仪表数据和相应的传感器数据进行综合建模,从多模态数据分析的角度检测异常。实验结果表明:该方法的指针式仪表识别准确率96.21%,检测速度平均耗时0.216 s,数据异常检测率99.43%,能够准确迅速的识别数据异常情况,满足工业生产中关键指标监控的需求。

       

      Abstract: Aiming at the problems of high cost, low accuracy, and poor real-time performance in the monitoring of abnormal data in industrial production processes, a multimodal instrument data anomaly detection method is proposed for the digital twin factory. Firstly, a dynamic non-monotonic focus mechanism is introduced into the YOLOv5s object detection model to detect the position of pointer-type instruments by improving the model. Simultaneously, affine transformation and perspective transformation are utilized to calibrate images with skewness and rotation. Secondly, variable convolution is introduced into the ESPNet segmentation network to adaptively capture non-linear deformations of pointer and dial elements in the image, thereby extracting key information from the complete pointer and dial. Then, a Hough transform operation is applied to fit the line where the pointer is located, and contour tracking is used to extract the valid range of dial data. The pointer-type instrument reading is calculated based on linear proportional relationships. Finally, instrument data obtained from images and corresponding sensor data are comprehensively modeled, and anomalies are detected from the perspective of multimodal data analysis. Experimental results demonstrate an accuracy of 96.21% in pointer-type instrument recognition, an average detection speed of 0.216 s, and a data anomaly detection rate of 99.43%. This method can accurately and rapidly identify data anomalies to meet the requirements of critical indicator monitoring in industrial production.

       

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